SPECIALIZED SERVICES

LION CONSULTING

At Lion Engineering Group we have experts who can help you in decision-making associated with Risk Management until last stage and implementation of your project.

As part of our work, at Lion Engineering Group we promote the prevention of serious incidents that could affect personnel working in industrial plants, neighboring communities, the environment or cause significant losses to property or business. For which we offer the specialized services in Process Risk Management, developing risk analysis tailored to your business.

Committed to caring for the environment, we develop Environmental Management plans appropriate to the needs of your company or business and according to the true aspects and impacts that will be generated.

At Lion Engineering Group we have experts who can help you verify the feasibility of implementing new or growing processes at your plant through pre-feasibility and feasibility studies.

Process risk management and process safety assurance

With our commitment to safety from a holistic point of view, we handle the concept of Assurance or Comprehensive Risk Management, in which we apply management controls (procedures, programs and audits) to identify, understand and control the dangers and risks of processes, as well as to prevent or eliminate process-related incidents and injuries.

We develop all kinds of Risk Analysis, such as What if…?, HazOp, LOPA, BOWTIE, Quantitative Risk Analysis (ACR) according to the magnitude of your processes and the requirements of each business. Likewise, we help our clients to implement safe startups plans after maintenance or a prolonged shutdown through the Safe Pre-start methodology.

Disaster Risk Management Plans for public and private companies.

We have a highly trained team with expertise in the development of Disaster Risk Management Plans for public and private companies, so that their processes meet the requirements of the National Disaster Risk Management Unit and Decree 2157 of 2012, creating complete and comprehensive plans, but easily disseminated to the exposed population and government entities. We assess risk with dynamic Bowtie-type tools.

Environmental Management Plans

At Lion Engineering Group, always committed to reducing the environmental impacts resulting from various human activities, we prepare Environmental Management plans adjusted to the needs of our clients’ processes, whether short-term or long-term, framed in the impacts that can be generated by the activities of our clients and the controls that make it possible to make real advances in the proposed objectives.

As part of our Environmental Management services, we develop Environmental Impact Studies, Environmental Feasibility Studies of Projects or Environmental Audits.

Prefeasibility and Feasibility Studies during the conceptual stage of the projects.

At Lion Engineering Group, together with our team of specialists in both the engineering and commercial areas, we can help our clients to verify if the execution of a project is viable, using analyzes that include risk studies, environmental impacts, and market studies and if it is not viable, advice is offered for the reformulation of the project. For this reason, at Lion Engineering Group we drive our clients from the early stage of Project Visualization through the Pre-feasibility studies, and we continue with the Feasibility studies during the Conceptual stage.

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Lion Engeneering Group

Asset Management

Development of asset management strategies
Development of maintenance and reliability strategies
Development of IPMP programs in accordance with CCPS guidance
Asset management maturity level assessments
Reliability análisis
Asset management audits according to ISO55001
Training programs in maintenance, reliability, and asset management.
Facilitators of RCM methodologies (according to IAM guidelines), RCA

Non-Destructive Testing (NDT) - Conventional

Non-destructive testing, or NDT, refers to a series of inspection methods, tools, and analytical techniques used in the science and technology industry to assess the properties of a material, system, or component without permanently altering it or causing any damage.

When it comes to testing the integrity and proper functioning of mining equipment, NDT is considered extremely useful. The reason for this is that NDT methods can be used to inspect the properties of a material without permanently altering the object or causing unnecessary damage.

NDT saves time and money for companies, becoming a practical technical practice for product evaluation, troubleshooting, and cost-effective research. They can also provide valuable data for conducting root cause analysis.

LION ENGINEERING GROUP can be your ally in implementing NDT in various industries: pipelines, gas pipelines, atmospheric tanks, pressure vessels, valves, fire protection networks, wellheads, conduits in power plants, storage tanks, rotors/turbines, boilers, piping, among others.

Non destructive essays

Visual inspection

Objective:

Obtain a first evaluation of the integrity of the asset in a simple way, to evaluate its condition and ensure that the equipment works correctly.
Visual inspection is carried out with basic instruments that include magnifying glasses, mirrors, and gauges, borescope (digital images), allowing to identify different characteristics of integrity including generalized corrosion, cracks associated with corrosion, erosion, misalignment, porosity in the weld.

Advantages:

Simple, economical and fast diagnosis
Understanding different degradation phenomena
Understanding different degradation phenomena
Reduced repair costs due to constant monitoring at each stage of manufacturing

Non destructive essays

Liquid Penetrants

Objective:

The penetrant testing method uses liquids with a specific viscosity and contact angle to discover discontinuities in corrosion tests or to verify the presence of material surface cracks, fractures, porosity, laps, and joint defects. These discontinuities can be caused by fatigue or processes such as grinding and quenching.

Advantages:

Simple, economical and efficient diagnosis
Can be applied to any solid, non-porous object, such as metals, ceramics, organic materials and composites
Penetrant testing is widely used to evaluate and detect surface discontinuities of components used in various industries.

Non destructive essays

Magnetic Particle Testing

Advantages:

Relatively low cost
Portability
Ease of inspection

Objective:

Magnetic particle testing detects surface and near-surface defects in ferromagnetic materials such as steel using magnetic fields. Magnetic particle testing requires the use of a fine, pigmented ferromagnetic powder that is attracted to the leakage field caused by a defect.

Non destructive essays

Ultrasonics

Objective:

Ultrasonic testing is a type of non-destructive testing method that works by sending ultrasonic waves through the object or material being inspected.
During ultrasonic testing, the inspector uses a probe or type of transducer to transmit sound waves that penetrate the material they want to test. If the material has no defects, sound waves will simply pass through it. However, if the sound waves encounter an imperfection or defect, they will bounce back, thus indicating the presence of a defect in the material.

Advantages:

Excellent penetration power that allows the UT to detect defects or imperfectionsubicados en el interior de un componente, parte o activo.
High level of sensitivity allowing accurate detection of even the smallest defects.
Ability to perform tests on an object even if only one side is accessible

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